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A fit for purpose qualification of new corrosion inhibitors was carried out for in a gas and condensate field. The depth of production well is 4,500 m and the bottom hole temperature and pressure are 180ºC and 50 MPa respectively. The methodology and result of the inhibitor evaluation under a sweet condition was summarized. Two brands of corrosion inhibitors had been used each for production tubing and flowline in the field. New corrosion inhibitors were evaluated for the both applications. The corrosion inhibitor efficiency for high shear service and the adhesion tendency were evaluated with a rotating cage autoclave and a dip and drip experiment respectively. In order to evaluate the tendency of emulsion forming, oil, brine and an inhibitor were poured into a centrifuge tube and it was shaken intensely. Gas chromatograph - mass spectrometer (GC-MS) and Fourier transform infrared spectroscopy (FT-IR) were studied to measure the residual amount of inhibitor. Finally, the field trial was conducted with a new inhibitor. The new inhibitor was adopted successfully for the both services. The risk of emulsion forming became lower because the mixing of two brands of inhibitors was avoided. Reducing the number of the chemicals contributed to reduction of the operation cost too.
Recommended corrosion inhibitor (CI) testing methods and interpretation to assure proper execution of a test program. Associated guidance for CI test program definition testing and management to ensure and improve the integrity of carbon steels applications in our Industry.
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A novel evaluation technique, based on an artificial pit electrode, has been developed for inhibitor studies. The first example is of three generic inhibitors, against localised corrosion. The second is of three industrial inhibitors against existing localised corrosion on a north sea production platform
This paper details challenges of high pressure sour gas projects with high salinity and provides cases of field history, explanation regarding material selection framework and technical challenges during the design, execution and operating phases of sour service projects.