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Guidelines to prevent environmental cracking of weldments in carbon steel refinery equipment and piping. Welding processes: SMAW, GMAW, FCAW, GTAW and SAW.
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Water wall tubes from boiler operating for 14 years were subject to repeated failures ranging from pinholes to cracks and ruptures. A failure analysis on a received tube was carried out including destructive and non-destructive testing.
Recent results of sour gas and hydrogen embrittlement testing of CW N07022 alloy will be presented. The test results of CW N07022 alloy will demonstrate that it offers superior properties to precipitation-strengthened Ni-base alloys for demanding oil and gas applications.
Guías para prevenir formas de agrietamiento ambiental en uniones soldadas de equipos de acero al carbón en refinerías - recipientes presión, intercambiadores de calor, tuberías, cuerpos de válvulas y carcazas de bombas y compresores.
Guidelines to prevent most forms of environmental cracking of weldments in carbon steel refinery equipment and piping. Processes covered: SMAW, GMAW, FCAW, GTAW, SAW.
Today hydrogen for use as fuel for vehicles is getting more and more attention as an alternative to vehicles using fossil-based fuels. Hydrogen is used in both electric fuel cell cars and in heavy vehicles using direct combustion of hydrogen. Such vehicles require stainless tubing for transport of the hydrogen and for bosses to composite tanks in addition to tubing and fittings in hydrogen fueling stations.
Several offshore field failures in recent years have been attributed to Hydrogen Induced Stress Cracking (HISC) of high strength, highly corrosion resistant Precipitation Hardened Nickel Alloys (PHNA’s) such as UNS N07716, UNS N07718 and UNS N07725.
Hence, HISC is a constant concern regarding subsea components subjected to high tensile stress, and the industry is searching for solutions to their technical needs: High strength corrosion resistant alloys (CRA’s) resistant to seawater (high Pitting Resistance Equivalent number (PREN)) but also resistant to HISC.
For PHNA’s, improved processing (chemical composition limits and processing temperatures) and improved quality control methods as well as refined acceptance criteria are all under consideration.
Unexpected brittle failures of UNS NO5500 drill string parts and non-magnetic drill collars have recently been observed in cases where the UNS NO5500 components were galvanically coupled to carbon steel in concentrated salt solutions at temperatures between ambient and higher than 373 K. Cracking occured preferable at locations with a tri-axial stress condition (roots of threads) and has been ascribed to hydrogen embrittlement.
Hydrogen gas is called to play a key role in the energy transition and initiatives needed for adecarbonization of the economy. Initially, assets for energy storage and transport were developed and qualified for the purpose of the oil and gas industry, especially natural gas. Repurposing of existing assets for the use of hydrogen gas, or creation of new dedicated hydrogen transport and storage infrastructure, is a great challenge for future hydrogen projects. It includes the qualification of steel materials underhydrogen gas environment.
A decarbonized energy system is underway worldwide. The Paris Agreement goal is to keep global warming “below 2 degrees Celsius above preindustrial levels, and to pursue effort to limit the temperature increase even further to 1.5 degrees Celsius.” To achieve this long-term temperature goal, big changes are needed in the ways energy is produced, distributed and storage.