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Previous papers by two of the authors have examined 1) the futility of attempting to correlate accelerated corrosion testing results to real world corrosion observations, and 2) how corrosion testing is useful as an indicator of performance without the need for real world correlation and what may be expected in a corrosive environment and how these results can be usefully applied in the real world. This third paper in the trilogy, examines a specific attribute of accelerated corrosion testing, that being the utility of wet/dry cycling testing versus continuous fog methods.
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Cementitious fireproofing material can dry slowly. Common construction defects can result, including improper curing of fireproofing materials, potential for mold and mildew growth, excess moisture that slows drying of other materials and delays in the construction schedule. Desiccant dehumidification technology speeds drying times to eliminate those problems.
Coating specifications for protection of steel surfaces commonly contain requirements to generate a surface profile (to anchor the coating system to the substrate), within a range (minimum and maximum depth). In the future, specifications may also invoke a requirement to achieve a minimum peak density or peak count.
The first case of top of line corrosion (TLC) in Tunu gas field was reported by Gunaltun et al in 19991. Inlineinspection (ILI) of two carbon steel pipelines distributing multiphase effluent, showed up to 50% metalloss at 11.00 – 01.00 o’clock at several sections. Visual examination of a cut section showed that the topof line was covered with iron carbonate layer with deep pits, and severe metal loss occurred on largesurfaces at these area.
Top of Line Corrosion (TLC) occurs in a multiphase flow when water vapor condenses at the top and the sides of the pipeline leading to a severe corrosion attack. This study investigated the probabilistic risk of TLC for wet sour gas subsea pipeline using flow modeling and corrosion predications. The flow assurance hydraulic study showed that most of water drops out over the first few kilometers as the gas is cooled and becomes much less through the rest of the offshore part until they reach onshore area where the gas temperature drops further due to Joule-Thomson effect. It was anticipated that corrosion activities will be higher at the high condensation locations. The corrosion prediction modeling revealed high corrosion severity driven by Top of Line Corrosion (TLC). In order to maintain the system integrity the internal coating supplemented by V-jet batch inhibitor injection has been selected to protect against TLC. This study has realized the challenge to apply the batch treatment as it requires process interruption to meet scraper speed limitations. Therefore the industry path forward should consider the development of novel TLC treatments that to be applied with no impact on operations.
The hydrocarbon exploration in the ocean and deep sea was started as early as early as the 1850s, when the first drilling was carried out in California, USA. Other early oil explorations activities were later recorded in Pakistan (1886), Peru (1869), India (1890) and Dutch East Indies (1893). The development of an offshore industry is directly related to the development of subsea pipelines as well. As the industry expands towards deeper waters, the pipelines are required to have better materials, designs, operation practices and maintenance strategies to withstand the challenging environments. These pipelines are exposed to elevated temperatures, high pressures, and corrosive fluids.
Fiber reinforced polymer (FRP) and other polymeric materials are used in many ways to reduce and manage corrosion damage for industrial, infrastructure and municipal applications. It is common practice to use the term “resin” for polymers in these materials. This paper uses polymer interchangeably with resin. This paper will also only consider glass fiber reinforcements.
In most engineering and scientific applications, machine learning (ML) or artificial intelligence (AI) methods in general, are primarily oriented to design a statistical/heuristic procedure to predict the outcome of a system under new conditions. This mechanism aims at exploring non-evident correlations between inputs and outputs that are embedded in the data. However, a large body of this effort relies on black-box function approximations (e.g., neural networks) that have shown limitations to elucidate additional insights from the underlying physical process that generated the data. Thus, this type of knowledge is generated in a data-driven manner without fully explaining the physics governing the problem.
Canada’s existing natural gas pipeline network is being considered to help store and distribute high pressure hydrogen, when blended with natural gas, to support transition to the hydrogen economy. The importance of this topic to Canada is well document in the Federal Government’s call to action “Hydrogen Strategy for Canada”, which includes benefits such as: (i) positioning Canada to become a worlding-leading supplier of hydrogen technologies, (ii) employing hydrogen as a key enabler to reach net-zero emissions by 2050, and (iii) generating more than 350,000 high paying jobs, including unique opportunities for indigenous communities and businesses.
Boilers are one of the most fundamental systems in refineries or processing plants. It is very critical to assess and control the conditions of boilers to avoid the operation failure. Scale and corrosions are major problems in the boiler. Boiler chemical treatment has been considered to be a cost-effective approach to prevent deposition formation and minimize corrosion in boilers to control feeding chemicals, tracers are used for monitoring chemical dosage levels. The usage of fluorescent tracers for dosage control and system diagnostics is a recognized approach for decreasing operator workload and improving system performance.