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Poor performance of materials…is why…more realistic application conditions are needed. An ultra-tolerant material, compatible with flash rust, humidity, poor profile and cold application conditions, potentially with Ultra High Pressure (UHP) water jetting, is presented in this paper.
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Aircraft representative galvanic test articles and witness coupons were placed out for atmospheric exposure testing at the U.S. Naval Research Lab (NRL) site in Key West, Florida. One set of test specimens was exposed to only ambient environment for a 62 day period; a second set of test specimens was exposed to both ambient environment (initial 62 days), and a short duration, twice daily, seawater spray protocol over a further 55 day period. Environmental loading was monitored using sensors that measured temperature, relative humidity, rainfall, and time of wetness (TOW), at 30 minute intervals. Following retrieval, the test articles were inspected in the laboratory using laser profilometry to characterize the spatial distribution and depth of corrosion damage. Mass loss measurement using the witness coupons was used to estimate relative corrosion rates for the two periods.
The coatings industry has made widespread use of a variety of accelerated test methods to quickly and effectively evaluate coating performance. Such accelerated methods are advantageous for predicting coating system performance where real-time testing is impractical. For example, it is not practical to evaluate coatings in harsh environments where coatings are expected to last for decades when the pace of innovation and new coating development is faster than the test time would need to be. Therefore a variety of test methods exist to evaluate coatings on metal substrates, such as steel or aluminum. Coatings that will be subjected to corrosive environments require testing in environments to simulate the effects of corrosion, typically involving exposure to moderate salt concentration and elevated temperatures for a specified amount of time. Such tests, testing environments, and evaluation methods include ASTM B117,ISO 9227, and ISO 12944, to name a few.
Then design professionals, or prospective users of polymeric flooring and coating systems review product data sheets, they rely largely on reported test values to make decision as to the appropriateness of a particular product. They review physical strength characteristics such compressive and tensile strength to make a determination if a particular product possesses the required properties to provide the intended service on a project.
Corrosion is a major concern for all materials during their service lives. In particular, salts such as sodium chloride (NaCl) are known to promote corrosion and detrimentally affect coating performance. Understanding how NaCl affects water uptake into a film and its interactions with corrosion-inhibiting pigments is important for developing the next generation of anticorrosive coatings.
A unique project was completed in Mid-2014 at the Powerhouse #3, Turbine Unit #23 refurbishment, Grand Coulee Dam, located in Washington State. The project scope includes a complete overhaul of the turbine bearings, windings, and critical components. As part of the overall scope, the contractor was charged with the task of coating the entire draft tube surface with an epoxy gel. The Bureau of Reclamation, based in Denver, Colorado, had conducted a site survey which indicated severe wear lines, which result in cavitation and the accompanying backpressure on the exiting water outflow to the Columbia River.
This paper discusses the revision of SSPC-PA 9, “Measurement of Dry Coating Thickness Using Ultrasonic Gages.” This standard describes procedures to measure the thickness of dry, homogeneous coatings applied to concrete, wood, wallboard, plastic, fiber and composite material using commercially available ultrasonic coating thickness gages.
A natural gas transmission pipeline is routed through South Texas where cathodic protection levels can vary significantly throughout the year. This paper discusses the use of precision electrical resistance type corrosion rate probes and remote monitoring of the probe corrosion rate.
Pre-construction primers (also known as shop primers or pre-fabrication primers) are very thin films applied to blast cleaned steel plates and shapes to provide preservation of the blasted steel during the shipbuilding or construction process. SSPC is developing an industry guide document containing information regarding the use of pre-construction primers (PCP) on structural steel in shipbuilding.
Often when a polymeric flooring system fails, the cause of the problem is unknown. Forensic testing is used to determine the cause of failure while eliminating other potential causes. A basic understanding of the approach to a forensic investigation and the types of testing used will help aid in correcting the problem so future failures and project costs are reduced.
The Federal EPA requires that commercial/residential painting contractors be certified to prepare surfaces containing lead based paint on residential and public structures. As a result, when respirators equipped with HEPA filtration are required to be worn to reduce worker exposure levels to below the permissible exposure limit for lead, the surface preparation work is often subcontracted to a licensed lead abate contractor who holds these types of certifications.