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The Enbridge External Corrosion Prevention team (ECP) is developing an Integrated External Corrosion Management (IECM) process by which management of external corrosion control systems can be optimized whilemaintaining asset integrity and safety. IECM is intended to provide a methodology by which operators can move from a traditional reactive approach to a state-of-the-art proactive strategy commensurate with industry expertise and technology. Here we discuss a case study intended to demonstrate and assess the outcomes of IECM. The subject is a 12-inch diameter crude oil pipeline located in North America. Results of the process reveal opportunities for improvement and efficiencies in operation and maintenance (O&M).
Recent years have seen advances in controlling external corrosion for buried pipelines. Specialized equipment andmethods for assessing cathodic protection effectiveness and AC corrosion threats, state-of-the art corrosionsensing equipment, remote monitoring dataloggers, and advanced modeling techniques offer operatorstechnologically advanced means and methods for managing external corrosion risks. While proof of compliancecontinues to rely on long-established field tests and monitoring cycles, there are opportunities to improve externalcorrosion management programs to incorporate advanced technologies and methods. This paper presents a casestudy demonstrating the Enbridge Integrated External Corrosion Management (IECM) methodology for a 12-inch,85-mile-long crude oil pipeline located in North America. Pipeline construction, external corrosion history,modeling, field validation assessment, and resulting IECM protocols are presented and discussed.
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A new approach in pipeline integrity management based on mechanistic modelling. Electrochemical reactions at coating defects are simulated for the entire pipeline network, in the presence of AC and DC interference resulting in the visualization of the IR-free potentials and corrosion rates.
Enbridge is proposing to develop a program that utilizes state-of-the-art technologies and proven inspection methods to prescribe interventions related to external corrosion mitigation using a predictive, integrated approach. This new program embraces complex problems by collecting, analyzing, and integrating environmental, pipeline integrity, and corrosion control data to predict external corrosion risk with sound engineering models (mechanistic, reliability and risk) to anticipate, prevent, and contain unexpected events.