Server maintenance is scheduled for Saturday, December 21st between 6am-10am CST.

During that time, parts of our website will be affected until maintenance is completed. Thank you for your patience.

Menu
Search
Filters
Close
Menu

Use GIVING24 at checkout to save 20% on eCourses and books (some exclusions apply)!

A Case Study on the Failure of Fiber Reinforced Epoxy (FRE) Lining on Condensate Storage Tank

Picture for A Case Study on the Failure of Fiber Reinforced Epoxy (FRE) Lining on Condensate Storage Tank
Available for download

A remarkable amount of financial loss is incurred every year because of premature failures of paints and coatings. The budget to repair such failures extremely outweighs the initial cost of coatings, since excessive engineering may be looked-for to access the deteriorating areas of a coating system. Additional accountability may also be anticipated if a facility stops operation for the essential repairs to be made.

Product Number: 51323-19193-SG
Author: Ahmad Raza Khan Rana, George Jarjoura, Syed Umair Niaz Bukhari
Publication Date: 2023
$0.00
$20.00
$20.00

Protective coatings are used to protect the metal surfaces to hinder their direct interaction with service fluids. In this case study, a broad investigation was performed to determine the reason behind the failure of the FRE (fiber-reinforced epoxy) lining of a condensate storage tank located in the Arabian Gulf region. Visual inspections revealed various coating defects, including checking and crazing marks. Pull-off testing revealed that two out of six readings were not meeting the specifications for adhesion compliance. DFT (dry film thickness) checks revealed several locations, which were either undercoated or over coated beyond the specified limits. SEM (scanning electron microscope) analysis alongside the cross-sections
revealed inter-layers delamination. In addition, the primer layer was visible from the surface, which implies the degradation of intermediate and topcoats. Finally, rust stains were visible at certain locations. FTIR (Fourier transform infrared) spectrum of the applied lining system indicated that it bears resemblance with phenoxy resin, which was in fact, incompatible with the condensate service. The failure mechanism leading to the failure of the applied lining is analyzed and discussed in this paper.

Protective coatings are used to protect the metal surfaces to hinder their direct interaction with service fluids. In this case study, a broad investigation was performed to determine the reason behind the failure of the FRE (fiber-reinforced epoxy) lining of a condensate storage tank located in the Arabian Gulf region. Visual inspections revealed various coating defects, including checking and crazing marks. Pull-off testing revealed that two out of six readings were not meeting the specifications for adhesion compliance. DFT (dry film thickness) checks revealed several locations, which were either undercoated or over coated beyond the specified limits. SEM (scanning electron microscope) analysis alongside the cross-sections
revealed inter-layers delamination. In addition, the primer layer was visible from the surface, which implies the degradation of intermediate and topcoats. Finally, rust stains were visible at certain locations. FTIR (Fourier transform infrared) spectrum of the applied lining system indicated that it bears resemblance with phenoxy resin, which was in fact, incompatible with the condensate service. The failure mechanism leading to the failure of the applied lining is analyzed and discussed in this paper.

Product tags
Also Purchased
Picture for Premature Failure of API 650 Oil Storage Tank Bottom Plates Due to Soil Side Corrosion
Available for download

Premature Failure of API 650 Oil Storage Tank Bottom Plates Due to Soil Side Corrosion

Product Number: 51317--9025-SG
ISBN: 9025 2017 CP
Author: Naif Abri
Publication Date: 2017
$20.00

The above ground storage tanks in the refinery are experiencing bottom plate underside (soil) corrosion at a high rate of 1mm/year. Results: Failure of 4 tanks within a period of 9 years. Observations, details of the CP survey, tests, results and forward path taken up.

 
Picture for Premature Coating Failure of a Tank Lining System
Available for download

51314-3763-Premature Coating Failure of a Tank Lining System

Product Number: 51314-3763-SG
ISBN: 3763 2014 CP
Author: Jose Padilla
Publication Date: 2014
$0.00
Case Study Based On Coating Failure Analysis Of Cargo Container
Available for download

Case Study Based On Coating Failure Analysis Of Cargo Container

Product Number: 51322-18110-SG
Author: Syed Umair Niaz Bukhari
Publication Date: 2022
$20.00

Coatings are a composite blend of raw ingredients that are mixed, applied to a prepared substrate, and dried and cured correctly to perform to their maximum capability. Failures and defects can appear themselves at numerous times in the life of a coating. Prior to application, they can take the shape of settlement and skinning, during application as runs and sags, shortly after application as solvent popping and orange peel, and during service as blistering and rust spotting. Therefore, it is not unexpected that those coatings can suffer from premature failure and/or exhibit defects that may or may not result in failure. Coatings nowadays are the most efficient method to shield metals and thus has been widely engaged among various protective techniques 1, 2. 
Categories
Industry
Recently viewed
Popular tags
View all

Association for Materials Protection and Performance

© AMPP All Rights Reserved.
Membership Terms of Content Use
Contact Customer Support