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The main goal of this work is to investigate the corrosiveness of different petroleum fractions distilled from acidic crude oil “A” at 150 to 370oC (302 to 698oF) and to find effective measures for diminishing the corrosiveness of aggressive fractions.
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This work demonstrates that the pretreatment of carbon steel and 9Cr alloy with model acids yields iron oxide scales with different morphology and chemical composition as determined by Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM).
The hydrogen collection method is used widely. In this paper we present preliminary measurements from a newly developed device based on the hydrogen collection method of flux measurement, which enables readings to be taken from up to four external probes sequentially, within a short time.
In the petroleum industry, much greater attention has been focused on more highly sour and acidic oil resources due to the gradual depletion of conventional sweet oil resources. In addition, reducing crude oil costs have forced to look for opportunity (alternate) crudes, usually low-quality corrosive crude oils with high concentrations of naphthenic acids and sulfur compounds.1 The main constituents in the crude that cause corrosion are sulfur compounds, organic and inorganic chlorides, salt water, organic and inorganic acids. Processing of these highly acidic and sulfur-containing crudes at high temperatures in refineries has promoted significant corrosion problem in hot oil distillation units and associated piping systems.
A case history where an ethoxylated thio-phosphate ester was successfully used to mitigate low temperature naphthenic acid corrosion in a high total acid number condensing overhead system in which a traditional imidazoline corrosion inhibitor failed.
In Corrosion/2021, the authors introduced a molecular mechanistic model that quantifies and predicts simultaneous naphthenic acid and sulfidation (SNAPS) corrosion rates. During Corrosion/2022, we presented the mechanistic corrosion prediction framework describing the molecular basis of the model’s reactions, kinetics, and mass transport of reactive organic sulfur compounds (ROSC) to vessel walls. In this molecular model, sulfidation corrosion is calculated for direct heterolytic reaction of ROSC with solid surfaces.
Opportunity crudes are generally defined as petroleum crudes bearing a high level of sulfur, metals, or total acid number (TAN). These crudes are typically offered at a discounted value. Thus, refining such crudes carries with it a lucrative incentive. However, due to the above-mentioned characteristics, processing such crudes presents numerous operational challenges as well, such as naphthenic acid corrosion, which is commonly associated with the high TAN content in these crudes. In refinery units such as the crude distillation tower, these carboxylic acids react with the iron atoms of the metal surfaces to produce oil soluble iron carboxylates.1,2 The continued formation of such complexes would then erode the metal surface. Equipment failure due to such corrosion results in shutting down a large segment or the entire refinery. Therefore, establishing a means for mitigating this type of corrosion is paramount for processing crude oils with an elevated TAN due to naphthenic acids.