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Offshore oil production facilities are subject to internal corrosion, potentially leading to human and environmental risk and significant economic losses. Microbiologically influenced corrosion (MIC) and reservoir souring are important factors for corrosion-related maintenance costs in the petroleum industry.1 MIC is caused by sulfate-reducing prokaryotes (SRP), which can be Bacteria (SRB) or Archaea (SRA), with the main focus in literature being on SRB.2–5 The microorganisms most frequently reported in literature to be responsible for MIC are the SRB; Desulfovibrio, Desulfobacter, Desulfomonas, Desulfotomaculum, Desulfobacterium, Desulfobotulus, and Desulfotignum, and methanogens.2,5
Offshore oil production is susceptible to internal corrosion, which can occur through microbiologically influenced corrosion (MIC) caused by biofilm-forming sulfate-reducing prokaryotes (SRP). The oil and gas industry relies primarily on biocides and mechanical cleaning to mitigate MIC. Halophytes (salttolerant plants) produce a variety of bioactive compounds, some of which have antimicrobial activity. MIC was studied on UNS S31600 stainless steel coupons in flasks with three extract types, from four halophytes, at three different concentrations. Flasks were inoculated batch-wise with anaerobic sediment from the Wadden Sea (Denmark) to mimic North Sea oil production MIC. Using H2S as activity indicator for SRPs initial trials showed a >99.5% reduction in H2S concentration in samples treated with 20% (v/v) Type B extracts compared to extract-free controls, indicating a significant reduction of SRP. ATP concentrations were only lowered by ≥15% (v/v) concentrations of extracts. Next-generation 16S rRNA amplicon sequencing of DNA from Bacteria and Archaea showed a significant shift away from SRPs in the microbial composition in inoculations with extracts. Visual reduction in corrosion was observed on the coupons treated with 20% Type B extract from halophytes 3 and 4.
Cesium formate (CsFo) brines have been used as the drilling and/or completion fluids in oil and gas wells in need of high-density fluids.1,2 Multiple studies on corrosion of steels and corrosion resistance alloys (CRA) in formate environments have been reported in the literature.2-8 It was known that the formate brines could undergo significant decomposition to form hydrogen when in contact with catalytic surfaces which CRA can act as. Therefore, there have been concerns that the CRA may catalyze the decomposition of formate brines to accelerate the generation of hydrogen which in turn may embrittle certain CRAs and endanger the relevant well equipment.
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Carbon and low alloy steels (CS and LAS, respectively) used for exploration and production in the oil and gas (O&G) industry are normally exposed to environments that may contain H2S in a wide range of concentrations. In aqueous solutions, H2S acts as a cathodic poison.1,2 A cathodic poison inhibits the recombination of atomic hydrogen to H2, and as a result, favors its absorption by the metal.1,2 In the presence of a susceptible microstructure and the simultaneous effect of applied or residual tensile stress, a crack can nucleate and propagate, when a critical concentration of hydrogen is reached in the metal.3 This environmentally assisted cracking (EAC) phenomenon is known as Sulfide Stress Cracking (SSC).2 SSC is commonly addressed as a case of hydrogen embrittlement (HE) damage.2
Robust integrity management plans are critical for ensuring the lifespan and preventing failures of manmade infrastructure, including the metal (carbon steel) infrastructure that dominates the oil and gas industry. In this sector and others, many types of corrosion can occur on metal infrastructure, including corrosion that involves the participation of microorganisms, commonly referred to as microbiologically influenced corrosion, or MIC. MIC can be difficult to diagnose as the cause of a given infrastructure failure because it is not a stand-alone mechanism – the physical and chemical properties of a system can influence the types of microorganisms that are present and active, while the metabolisms of these microorganisms can influence the surrounding chemistry and physical properties of a system.