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Caretakers of outdoor monuments, sculptures and high-value architectural metalwork face formidable preservation challenges. Durable, low-maintenance coatings are needed that provide longer-lasting protection against corrosion and degradation, while being safe for the environment. We describe work done in collaboration with conservators at the Philadelphia Museum of Art, and Portland State University, to develop water-based fluoropolymer coatings that meet the critical needs of the conservation and architectural communities.
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The spray-applied, two-component, ambient-cured polyurea, which features no VOC’s and low odor, can be applied at colder temperatures than current available coatings. This wider temperature application range extends the season for restoring outdoor concrete substrates. The technology provides quick dry times; leading to faster return-to-service and helping applicators and owners meet tight deadlines.
Oilfield waters have a complex composition depending on reservoir rock at different geographical locations that can be carried into the production water1. The alteration in environmental conditions such as pressure, temperature, salt content or pH can cause the liquid to oversaturate and the contained ions to form complexes. These will precipitate out of the solution, deposit and grow on contacting surfaces such as reservoirs, upstream production tubing, sub-surface safety valves, water injection lines to top side refining equipment namely heat exchangers and transport lines 2–4. Scaling can also be induced by incompatible mixing of fluids. For example CaCO3 and /or BaSO4 form through typical mixing of SO4 2- containing sea water with the formation water that carries high concentrations of divalent cations such as Ca2+and Ba2+2. Similarly, sulfide scales form upon mixing with H2S-containing formation water enriched with Fe, Zn or Pb ions 5. ZnS and PbS have been observed to form in presence of only 25 ppm H2S at gulf of Mexico containing 50 ppm Zn and 5 ppm Pb , due to their low solubility constant Ksp 6,7.
Pre-construction Primer (PCP) is a zinc-containing, weld-through primer applied at low thickness to minimize rusting of steel during storage and fabrication. PCP removal is perceived to reduce risk of coating failure associated with painting over an aged zinc primer. PCP is retained in many commercial shipbuilding operations in order to reduce costs and provide a better performing coating system. This paper will review commercial industry practices and the guidance provided by marine coating manufacturers.
13Cr-5Ni-2Mo type Super Martensitic stainless steels referred to as SMSS-13Cr type grades can provide good general corrosion resistance such as in high CO2 environments combined with higher strengths and excellent toughness2 making them a prospective material choice for long term downhole completion equipment depending on actual well conditions. One of the main limiting factors for the use of SMSS-13Cr type grades is the Sulfide Stress Cracking (SSC) resistance in presence of H2S in downhole well conditions. Therefore, a good understanding of this behavior is essential to facilitate the material selection process.
Cities and towns across the nation are undergoing revitalization programs at an ever-increasing pace as citizens demand better recreation facilities, more choices in housing and entertainment, and maximum benefits of economic development. But what do city planners do when their “ugly old water tower” stands right smack dab in the middle of the area to be redeveloped? Their water system needs the tank, but their constituents don’t like the looks of it…so they make it the landmark at the center of their plans!
Corrosion of metallic pipelines is a significant source of failures to drinking water utilities. Cathodic Protection has been used for buried metallic pipelines for decades but not widely used in the water industry. Preliminary findings of the on-going Water Research Foundation project.
This paper discusses the corrosion mitigation strategy for protecting the submerged sections of a monopile wind turbine structure off the east coast of England in UK waters.
A major significant change in fabrication/ welding of process piping was brought out by ASME B31.3 2014 addition Table 331.1.3 “Exemptions to Mandatory Postweld Heat Treatment” It now allowed for all carbon steel conforming to P- No1material group for all control Thickness and All weld type with exemption from Postweld heat treatment if a preheat of 95°C (200°F) is applied prior to welding on any nominal material thickness >25mm (1in). Similar exemptions are provided for P-No.3, P-No 4 group 1, and P-No. Group1. These exemptions required a closer scrutiny prior to adaptation. The review is an attempt to make end users aware of its significance.
On July 28, 1986 a tornado struck an area outside of Sioux City, IA, destroying one of the four power generation plants at Port Neal. The tornado registered an F4 on the Fujita scale, indicating that “devastating damage” had taken place on the ground. Although there were no major injuries to the employees at the plant, severe damage took place on the equipment.
In late 2021, several leaks were observed inside the waste heat boiler coil of the steam reformer furnace at the refinery. The leaks were located in the first row of tubes of the hot bank in the vertically-oriented coil, where boiler water inside the tubes is heated via waste heat of the reformer stack. The waste heat boiler coil has a design duty of 69.59 MMBtu/hr (~20.4 MW), with design pressures and temperatures of 1010 psig (6.9 MPa) and 700°F (371°C), respectively.