Menu
Search
Filters
Close
Menu

Save 20% on select titles with code HIDDEN24 - Shop The Sale Now

51318-11320-Study of Repetitive Failure of a Gas/Gas Heat Exchanger

Picture for Study of Repetitive Failure of a Gas/Gas Heat Exchanger
Available for download

A case history of repeated failure of a gas/gas shell and tube heat exchanger in a gas dehydration unit in a gathering center. The investigation showed that corrosion products had resulted in the blockage.

Product Number: 51318-11320-SG
Author: Saleh Al-Sulaiman / Sundip Kuthe / Sharad Londhe / Abdul Razzaq Al-Shamari
Publication Date: 2018
Industry: Oil and Gas Production
$0.00
$20.00
$20.00

A Gas/Gas shell and tube heat exchanger in gas dehydration unit in gathering center of Oil & Gas production company had failed repeatedly over the years. To investigate the cause of this repetitive failure, detailed visual inspection & Non-Destructive testing (NDT) of a piece of shell plate and pieces of tube from an old scrapped gas/gas heat exchanger was carried out. Additionally X-Ray Diffraction (XRD), Inductively Coupled Plasma (ICP) and chemical analyses of deposits from tube and shell side were performed.

The investigation showed that corrosion products, consisting of particles of several forms of iron oxides-hydroxides, sulfides and carbonates that form the basis for the black powder phenomenon, along with sulfur deposits had resulted in the blockage of the Gas/Gas shell & tube heat exchanger, as well as under deposit corrosion. The incidence of pitting / under deposit corrosion of the tubes resulted in perforations in the tubes and leakages. The online corrosion (coupon) monitoring data also showed severe corrosion and pitting in the downstream of Gas/Gas exchanger.

Several recommendations have been made to prevent deposit accumulation and failures in the Gas/Gas heat exchanger.

Key words: Heat Exchanger, Chemical Analysis, Deposits, Sulfur, Corrosion

 

 

A Gas/Gas shell and tube heat exchanger in gas dehydration unit in gathering center of Oil & Gas production company had failed repeatedly over the years. To investigate the cause of this repetitive failure, detailed visual inspection & Non-Destructive testing (NDT) of a piece of shell plate and pieces of tube from an old scrapped gas/gas heat exchanger was carried out. Additionally X-Ray Diffraction (XRD), Inductively Coupled Plasma (ICP) and chemical analyses of deposits from tube and shell side were performed.

The investigation showed that corrosion products, consisting of particles of several forms of iron oxides-hydroxides, sulfides and carbonates that form the basis for the black powder phenomenon, along with sulfur deposits had resulted in the blockage of the Gas/Gas shell & tube heat exchanger, as well as under deposit corrosion. The incidence of pitting / under deposit corrosion of the tubes resulted in perforations in the tubes and leakages. The online corrosion (coupon) monitoring data also showed severe corrosion and pitting in the downstream of Gas/Gas exchanger.

Several recommendations have been made to prevent deposit accumulation and failures in the Gas/Gas heat exchanger.

Key words: Heat Exchanger, Chemical Analysis, Deposits, Sulfur, Corrosion

 

 

Product tags
Also Purchased
Picture for Corrosion of a Shell-and-Tube Heat Exchanger
Available for download

51313-02118-Corrosion of a Shell-and-Tube Heat Exchanger

Product Number: 51313-02118-SG
ISBN: 02118 2013 CP
Author: Jeffrey Xie
Publication Date: 2013
$20.00
Picture for 51318-11059- Review of a UNS N04400 Heat Exchanger Tube Failure in Cooling Water Service
Available for download

51318-11059- Review of a UNS N04400 Heat Exchanger Tube Failure in Cooling Water Service

Product Number: 51318-11059-SG
Author: Mel Esmacher / Kumar Kembaiyan / Tony Navarrete / Andrew Rentsch
Publication Date: 2018
$20.00

A polyethylene unit experienced a gas leak within a high pressure tube and shell heat exchanger. Failure analysis revealed that the tube wall loss was beneath residual deposits. Preventative measures and improvements in inspection & cleaning procedures are discussed.

 

 
Picture for Corrosion of a Vertical Shell and Tube Heat Exchanger
Available for download

51315-5473-Corrosion of a Vertical Shell and Tube Heat Exchanger

Product Number: 51315-5473-SG
ISBN: 5473 2015 CP
Author: Jeffrey Xie
Publication Date: 2015
$0.00
Categories
Industry
Recently viewed
Popular tags
View all

Association for Materials Protection and Performance

© AMPP All Rights Reserved.
Membership Terms of Content Use
Contact Customer Support