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This paper aims to present a novel class of pipeline protective lining materials that provide erosion-corrosion resistance combined with negligible wear to spray equipment. These coatings have been formulated with a blend of thermoplastic fillers rather than the traditional ceramic fillers used for erosion resistance.
Oil sands operations may give rise to various corrosion risks such as pitting corrosion crevice corrosion microbiologically induced corrosion and abrasion-corrosion. This paper focuses on the abrasion-corrosion resistance of various stainless steels and wear resistant carbon steels.
Components utilized in oil field operations are often exposed to harsh environments. Corrosion and wear of components and piping can be considered one of the main causes of failure. These components are exposed to high flow rates, high pressures, and other environmental conditions.
The Bureau of Reclamation (USBR) is currently investigating the feasibility of using foul-release coatings to mitigate impacts caused by macro-fouling organisms such as zebra and quagga mussels. Durability of these coatings must be considered as a factor in determining overall life cycle costs. To this end, the Bureau of Reclamation has developed testing protocols to evaluate the durability of foul-release coatings with respect to abrasion, erosion resistance and the ability to overcoat existing equipment.
As onshore pipeline rights-of-way become more congested and urban sprawl increases, the number of horizontal directional drills (HDDs) will likely increase. HDD is a trenchless pipeline installation method that requires drilling a larger pilot hole where the mainline pipe can be subsequently pulled through the drilled hole. However, HDDs have an increased probability for coating damage, even when coated with traditional mill or field applied abrasion resistant overcoat (ARO).
Corrosion and cavitation erosion on steel structures are problems and can have a huge impact on safety and economy. In order to prevent corrosion, protective coatings can be used as a barrier between the steel surface and the corrosive elements such as seawater or various liquid cargos. However, when coating systems fail the surface will be exposed to the environment with all consequences. From that perspective, the weakest link is the coating used to protect the steel.
The market for protective linings in the oil and gas sector has evolved in the last 30 years, reflecting on both increased performance demands and productivity demands. This paper will review the successes seen with tank linings and the changes seen within the market (legislative, HSE and more aggressive conditions), later, via a case study it will elaborate how these have steered R&D in the development of the next generation of high-performance linings.Finally, the relevance of the American Petroleum Guidance (API652 and 653) to establish their continued relevance in lining selection and inspection intervals will be reviewed along with the utilization of linings to support changing demands (increased life expectancy and inspection intervals).
As onshore pipeline rights-of-way become more congested and urban sprawl increases, the number of horizontal directional drills (HDDs) will likely increase. HDD is a trenchless pipeline installation method that requires drilling a larger pilot hole where the mainline pipe can be subsequently pulled through the drilled hole. However, HDDs have an increased probability for coating damage, even when coated with traditional mill or field applied abrasion resistant overcoat (ARO). This coating damage includes abrasion, impact, gouging, denting, tearing, bending, etc. and that damage may exist for the life of the pipeline due to an HDD being inaccessible for future maintenance.
Horizontal directional drills (HDD) have become an essential pipeline construction tool for crossing spans of the right of way with obstructions such as wetlands, rivers and streams, railroads, roads, businesses, and high consequence areas (HCA). This trenchless technology allows a pipeline to be installed without open cutting the ground. Prior to any construction, geological surveys with core samples are performed to determine the optimum route for the HDD (Figure 1).