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This paper will demonstrate the fundamental corrosion issues encountered in Sulfur Recovery Units. It will address the Claus process chronic corrosion problems such as sulfidation, sour environment cracking, weak acid corrosion, etc.
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The Wafra Joint Operation (WJO) Oilfield is located in the central-west part of the Kuwait-Saudi Arabia Neutral Zone. The Wafra oilfield reserves were first discovered and wells drilled in 1954. This field produces two types of crude oil, Ratawi (light oil) and Eocene (heavy oil), with average water cut of 8085%. During operation, the production wells produce the oil emulsion through mostly coated flowlines to sub-centres (SC) where the sour oil, water and gas are separated. The facility has two gathering fields; Eocene and Ratawi. Eocene has 2 phase separation, whilst Ratawi has 3 phase separation. The sour gas is either flared or flows to the Main Power Generation Plant, whilst the oil is processed to the Main Gathering Center (MGC). The produced waters (PW) are routed to the Pressure Maintenance Plant (PMP).
The Wafra Joint Operation (WJO) Oilfield is located in the central-west part of the Kuwait-Saudi Arabia Neutral Zone. The Wafra oilfield reserves were first discovered and wells drilled in 1953 and production in commercial quantities began in 1954. This field produces two types of crude oil, Ratawi (light oil) and Eocene (heavy oil), with average water cut of 80-85%. During operation, the production wells produce the oil emulsion through mostly coated flowlines to sub-centres (SC) where the sour oil, water and gas are separated. The facility has two gathering fields: Eocene and Ratawi. Eocene has 2 phase separation, whilst Ratawi has 3 phase separation.
Extraction units are typically utilizing the solvents to dissolve the aromatics compounds such as benzene, toluene, and xylenes from hydrocarbon stream. These solvents are organo-sulfur compound which is readily soluble in the water due to high polarity of oxygen-sulfur compounds.
Fresh solvents are not considered to be corrosive for carbon steel and stainless-steel components, however improper application and handling of this solvents will result in degradation of this products.
TGTU is one of the most versatile units in sulphur complex that will help in achieving sulphurrecovery up to 99.9% and reduce the SO2 emission to the atmosphere.