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Effect of Complex Deformation on Corrosion Fatigue and Stress Corrosion Cracking of 304/304L Stainless Steel Elbows in Aerated and Deaerated Water

Stress corrosion cracking (SCC) growth in 300-series stainless steels (SS) exposed to high temperature water is known to generally increase with increasing levels of cold work. The influence of cold work on SCC has been reported for both oxygenated boiling water reactor (BWR) normal water chemistry as well as for hydrogenated pressurized water reactor (PWR) water chemistry. 

Product Number: ED22-17115-SG
Author: William C. Moshier, Kevin B. Fisher, Justin R. Hesterberg, and Denise J. Par
Publication Date: 2022
$20.00
$20.00
$20.00

Cold work is known to increase the susceptibility of 300-series stainless steels to high temperature water stress corrosion cracking in the presence of high tensile stress. Although environmental testing is often performed on material that has been uniformly cold worked, this condition may not exist in an actual component. Often times, surfaces are deformed during manufacturing and installation, resulting in a through-thickness gradient in cold work (hardness) and residual stress. The stress corrosion cracking behavior of two elbows from different heats of annealed 304 stainless steel were used to assess the influence of a hardness gradient on stress corrosion cracking susceptibility. Autoclave tests on arc tension specimens machined from the elbow intrados and extrados were performed at 274°C under different loading conditions, dissolved gas species, and through wall depth locations to assess the influence of the hardness gradient on stress corrosion crack growth. The work shows that a decreasing hardness gradient will diminish stress corrosion crack growth, but has no appreciable influence on corrosion fatigue.


Cold work is known to increase the susceptibility of 300-series stainless steels to high temperature water stress corrosion cracking in the presence of high tensile stress. Although environmental testing is often performed on material that has been uniformly cold worked, this condition may not exist in an actual component. Often times, surfaces are deformed during manufacturing and installation, resulting in a through-thickness gradient in cold work (hardness) and residual stress. The stress corrosion cracking behavior of two elbows from different heats of annealed 304 stainless steel were used to assess the influence of a hardness gradient on stress corrosion cracking susceptibility. Autoclave tests on arc tension specimens machined from the elbow intrados and extrados were performed at 274°C under different loading conditions, dissolved gas species, and through wall depth locations to assess the influence of the hardness gradient on stress corrosion crack growth. The work shows that a decreasing hardness gradient will diminish stress corrosion crack growth, but has no appreciable influence on corrosion fatigue.