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51318-10924-High-Performance Polyurethane Elastomer Coatings - Lessons Learned from 6 Years in Oil Sands Service

Picture for High-Performance Polyurethane Elastomer Coatings - Lessons Learned from 6 Years in Oil Sands Service
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An overview on lessons learned with high-performance polyurethane elastomers coatings in Alberta oil sands service, from material properties, operating conditions, wear data, to useful life and cost savings. Wear monitoring system with no perforation of the pipe wall is discussed.

Product Number: 51318-10924-SG
Author: Michael Magerstädt / Larry Lai / Thorsten Raeth / Stefan Forster / Daniel Plourde / Rainer Altmeppen / Ali Sarvi
Publication Date: 2018
Industry: Oil and Gas Production
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$20.00
$20.00

Six years have passed since the first installation of spools with custom-designed internal abrasion protection coatings made from high-performance polyurethane elastomers. These coatings, which do not require an intermediate layer of rubber or neoprene have become an essential tool in oil sands tailings and hydrotransport lines. Useful life of steel pipes is extended significantly; often by factors of 10 or even more.

With the advent of intelligent coatings incorporating wear sensors three years ago, much wider use of high-performance polyurethane elastomer coatings became possible. Such intelligent coatings transmit wear information to the outside of the pipe without the need for a hole through the pipe wall.

This presentation will give an overview on lessons learned with these coatings in Alberta oil sands, from material properties, operating conditions, wear data, to useful life and cost savings.

Key words: wear protection, internal coating, polyurethane, liner, wear monitoring, maintenance cost, useful life, hydrotransport, tailings, steel pipes

Six years have passed since the first installation of spools with custom-designed internal abrasion protection coatings made from high-performance polyurethane elastomers. These coatings, which do not require an intermediate layer of rubber or neoprene have become an essential tool in oil sands tailings and hydrotransport lines. Useful life of steel pipes is extended significantly; often by factors of 10 or even more.

With the advent of intelligent coatings incorporating wear sensors three years ago, much wider use of high-performance polyurethane elastomer coatings became possible. Such intelligent coatings transmit wear information to the outside of the pipe without the need for a hole through the pipe wall.

This presentation will give an overview on lessons learned with these coatings in Alberta oil sands, from material properties, operating conditions, wear data, to useful life and cost savings.

Key words: wear protection, internal coating, polyurethane, liner, wear monitoring, maintenance cost, useful life, hydrotransport, tailings, steel pipes

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Picture for Intelligent internal elastomer coatings for steel pipes with integrated wear monitoring
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51318-10925-Intelligent internal elastomer coatings for steel pipes with integrated wear monitoring

Product Number: 51318-10925-SG
Author: Michael Magerstädt / Thorsten Raeth / Nils Rentmeister / Larry Lai / Stefan Forster / Rainer Altmeppen / Ali Sarvi
Publication Date: 2018
$20.00

This presentation will describe high-performance polyurethane elastomer internal coatings for slurry pipelines, the intelligent coating system, and field experience with it.
Picture for High strength steel SSC evaluation in mild sour environments at ambient and high temperatures
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51318-10920-High strength steel SSC evaluation in mild sour environments at ambient and high temperatures

Product Number: 51318-10920-SG
Author: James Wei / Manuel Gonzalez / Brian Chambers / Boris Thomas
Publication Date: 2018
$20.00

There is an increasing need to define the operating envelope for materials typically used as oil country tubular goods. This paper reports results of sulfide stress cracking (SSC) tests that were performed in mild sour environment at temperatures below 107°C.
Picture for Cathodic Protection of Building Foundation Piles
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51318-10922-Cathodic Protection of Building Foundation Piles

Product Number: 51318-10922-SG
Author: Mohammed Ali
Publication Date: 2018
$20.00

This paper is based on a case study of cathodic protection of building foundation piles for several buildings installed on top of a landfill in the San Francisco Bay Area.

 
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