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The process of digitalization is widely regarded as one of the last remaining cost-efficiency levers left following a sustained period of pressure to reduce operating costs and enhance efficiency. A new digital platform for seamlessly integrating Corrosion and Chemical Management (CCM) program with online real time monitoring is discussed in this article, refer Figure 1. The key objective is to establish full integration of real-time corrosion data with various parameters related to corrosion control.
Digital integration of Corrosion and Chemical Management (CCM), Risk Based Inspection (RBI) and real-time process and corrosion monitoring are vital for the optimization of any Integrity Management System. “VERACITYTM” (referred hereafter as Software) has been developed to deliver this integration by linking RBI and CCM with real-time monitoring using COSASCO® wireless installations which provides a trend of the necessary corrosion and process data and correlation with other parameters.
This article presents how the integrated CCM and RBI modules of the software along with wireless installations are exploited to enable proactive, live, cost effective, and safe integrity management system.
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The continuous improvements in the Oil&Gas Industry to deal with reliability and maintainability objectives, higher operational reliability, improved safety, and emergency readiness for potential risk of unexpected events have led the Offshore Companies to be in the forefront of development of design and analysis methodology for integrity assessment and safety operation. The architecture of an integrated model targeting the major residual risks to the asset, new generations of internal and external inspection techniques, real-time monitoring sensors, material degradation prediction related to the actual and future operational conditions and machine learning methods are, as identified from the experiences of the authors, the new frontiers for the Pipeline Integrity Management. The advance in automation process to build pipeline digital twin, looking at new predictive and diagnosis tool by advanced FE models allows not only thinking defensively but also in taking an aggressive position toward safety and asset optimization. Plenty of attention was devoted to the 40 years of pipeline integrity assessment through which the engineering assessment takes advantage from inspection and operational data. Suite of services for an integrated solution including ad-hoc engineering and repair system readiness have been identified as the main pillars for best-in-class Operators. Case histories and integrated solution to ensure satisfactory performance and safety have been presented.