AMPP Store - AMPP Conference Papers

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Managing Corrosion Risk in Carbon Capture and Storage Facilities Using Non-Intrusive Monitoring Technologies

Product Number: 51323-18856-SG

Author: William Fazackerley

Publication Date: 2023

$20.00

Carbon capture and storage (CCS) or utilisation (CCU) of the captured carbon dioxide (CO2) are tools for reducing global carbon emissions, and to combat climate change both are required. According to the IEA1, in 2021, the global capacity of CCS grew by 48%i, showing that this technology is becoming more popular to meet sustainability targets.

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Managing Integrity And Corrosion Through Real-Time Prediction Modeling Approach – “Software Sensor” Concept

Product Number: 51322-18126-SG

Author: Slawomir Kus, Kwei Meng Yap, Pierre Constantineau

Publication Date: 2022

$20.00

Safe and stable operation of the process plant through its life cycle is an ultimate target of any integrity management system. Over the last decades, a number of possible ways and systems for managing plant integrity were described and implemented.^1-4 A common path for all those efforts was to control and manage corrosion processes in a more-or-less systematic way by applying certain measures (monitoring techniques, material selection guidelines, operating procedures etc.) and performance indicators (remaining time-to-failure, inhibitor usage etc.). An effective corrosion and integrity management system, in theory, should be capable to “uncover” excessive corrosion incidents before serious damage occurs. Unfortunately, unexpected corrosion-related failures are still occurring in the petroleum industry.⁵ This situation stems predominantly from relatively poor data organization and management, leaving corrosion and key process information spread and hidden across different refinery functions and systems.

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Managing Risk in Sustainable Aviation Fuel and Renewable Diesel Production with Online Corrosion Monitoring

Product Number: 51324-20579-SG

Author: William Fazackerley

Publication Date: 2024

$40.00

The adoption of renewable feedstocks by refiners is driven by a variety of factors, including regulatory compliance, sustainability, and diversification of their product portfolio. However, the introduction of these feedstocks poses significant risks due to their chemical differences compared to traditional crude feedstocks. To address these risks, many refiners have undertaken costly conversion projects to protect their plants from damage caused by these new feedstocks. In addition, refiners are increasingly turning to online integrity sensors to quickly detect corrosion and mitigate unwanted risk, helping to ensure that their critical assets remain healthy and reliable. With these strategies in place, refiners can effectively manage the challenges of incorporating “bio” feedstocks into their refining processes while ensuring the safety and longevity of their equipment. This paper will feature a case study from a major European refiner who have converted an old hydroprocessing unit into producing sustainable fuels from 100% bio feedstock.

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Material and Manufacturing Study to Enable Coreblocks for Microractor Technology

Product Number: ED22-17136-SG

Author: Lindsay B. O’Brien, Holly R. Trellue, Amber N. Black, Ryan M. Mier, Andrew N. Duffield, Colt J. Montgomery, John. S. Carpenter

Publication Date: 2022

$20.00

Microreactor technology has the potential to provide efficient, modular, and inherently safe baseload power that can be used in regions that are too remote to support the larger, light water reactor (LWR) technology that dominates today’s nuclear energy landscape. To generate enough power and thermal efficiency to be attractive, the microreactors must be operated at higher temperatures (approximately 1112-1652°F or 600-900°C) than traditional LWR’s, and therefore are cooled using technologies such as heat pipes with gas, sodium, or molten salt coolants.

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Material Capabilities Of Additively Manufactured Alloy UNS N07718 In An H2S-Containing Environment

Product Number: 51322-17938-SG

Author: Wei Chen, Thomas Dobrowolski, Satya Ganti, Tim Haeberle, Aaron Avagliano, Anjani Achanta

Publication Date: 2022

$20.00

AM brings significant benefits in better performance, inventory management, and lifecycle cost reduction to the Oil & Gas industry. Both manufacturers and users are working towards AM qualification and standardization in order to realize and sustain these benefits. Starting at the product level, the goal is to ensure the product is sound in its form, fit, and function, and free from macroscopic (surface, sub-surface, internal) anomalies deleterious to its performance. Product qualification is supported by a foundational metallurgical or AM material qualification.¹

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Material Efficiency through Modern Repair Coating Solutions for Offshore Corrosion Protection

Product Number: 51324-21158-SG

Author: J. Viertel; A. Petrikat

Publication Date: 2024

$40.00

The increasing demand for affordable and environmentally friendly electric energy, accelerates the global plans for offshore wind energy plants. Due to the growing number of wind farm installations, for example, along US coatlines, the need for efficient repair and maintenance of the corrosion protection coatings will significantly increase over time. Many structures are already, locally damaged during their errection. Modern repair solutions have been developed over the last years, in order to keep up with the growing need for maintenance and repair of the atmospheric exposure zones of offshore windfarms. Material and process- efficiency are key in an area where labour and materials are extremely costly. In order to carry out highly efficient and durable repair jobs of the corrosion protection coating systems and therefore to ensure the extended lifetime of offshore wind powerplants, a modern repair coating and procedure has been developed. This paper compares the new single layer, direct to metal coating with the previously used standard products, in terms of corrosion protection performance (according to ISO 203401, ISO 46242, ISO 6272-13 etc.), application methods and complexity, the overall physical-chemical properties and in terms of overall process efficiency. The positive transformation in terms of occupational safety and environmental impact were amongst the central criteria of the project.

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Material Qualification of Sour Service Grades for Extreme Sour Conditions

Product Number: 51323-19113-SG

Author: John Fortaillier, Florian Thébault, Carine Landier, Nicolas Bouchart

Publication Date: 2023

$20.00

Oil and gas operations are pushing the limits of Sour Service always further with the need to combine high Sulfide Stress Cracking resistance (SSC) in H2S partial pressure while keeping high levels for Specified Minimum Yield Strength (SMYS). Operators are indeed entering into new drilling challenges when targeting complex well formations where production casings could be exposed to Sour Service environment and tubing completions to increased differential pressure. Having high levels for Specified Minimum Yield Strength (SMYS) paves the way for addressing Multi-Stage Fracturing (MSF) developments that reach pressure differentials as high as 15,000psi during fracturing operations in challenging environments with minimum intervention possibilities.

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Material Selection and Process Control in Tail Gas Treating Unit (TGTU)

Product Number: 51323-19397-SG

Author: Ameer Hamza, Rakan M Samman

Publication Date: 2023

$20.00

TGTU is one of the most versatile units in sulphur complex that will help in achieving sulphur
recovery up to 99.9% and reduce the SO2 emission to the atmosphere.

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Material Selection for anthropogenic CO2 injection: mechanical and corrosion performances of steels under dense CO2 with impurities

Product Number: 51323-18886-SG

Author: Cécile Millet, Guillaume Néel, Luciana Lima, Diana Rodriguez Barrera

Publication Date: 2023

$20.00

Carbon capture and storage (CCS) are technologies aimed at capturing CO2, followed by transportation to a storage site and injection into one of several types of stable geological formations, to trap and prevent its subsequent emission. Though CO2 transport and injection for Enhanced Oil Recovery (EOR) are known for over 40 years, new challenges arise when the CO2 source is anthropogenic, meaning with a human-cause origin and not natural (as in EOR). EU Directive 2009/31/EC states that CO2 streams from power stations or industrial plants "shall consist overwhelmingly of CO2" but may contain associated incidental substances (e.g., SOx, NOx, O2, H2S).

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Material Selection for Carbon Capture and Storage (CCS) Wells

Product Number: 51323-18760-SG

Author: Willem Maarten van Haaften, Hisashi Amaya, Bostjan Bezensek, Yuji Arai, Brian Chambers, Hiroki Kamitani

Publication Date: 2023

$20.00

The goal of the Paris Agreement is to limit global warming to below 2°C, preferably 1.5°C, compared to pre-industrial levels.1 While the world is slowly transitioning to more sustainable energy sources to reach this target, one of the ways to reduce the CO2 in the atmosphere is to capture it and store it in depleted gas fields. According to the IOGP1, the total number of CCS projects in Europe is 65 in 2022.2 The aim of these projects is to store around 60 MtCO₂/yr by 2030.

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Material Selection for CCUS Injection Well: A Case Study in North Sea

Product Number: 51324-21062-SG

Author: Luciana Lima; Cecile Millet; Diana Rodrigues Barrera; Guillaume Néel; Robert Conder

Publication Date: 2024

$40.00

Carbon capture utilization and storage (CCUS) are technologies aimed at capturing CO2 and preventing its subsequent emission. Though CO2 transport and injection for enhanced oil recovery (EOR) has been a common practice for the Oil and Gas industry for over 40 years, new challenges arise when the CO2 source is anthropogenic. Industrial CO2 stream composition will carry impurities such as NO2 (nitrogen oxides), SO2 (sulfur oxides), O2 (oxygen), H2S (hydrogen sulfide) that could affect material corrosion behavior. A complete testing program was undertaken to assess the main corrosion risks associated to the application: Sulfide Stress Cracking (SSC), Stress Corrosion Cracking (SCC), crevice and mass loss resistance. The results confirm the effects of impurities such as SO2, NO2 and oxygen on corrosion behavior. Carbon low alloyed steel (N80Q) material presented a higher corrosion rate, and it is not suitable for injection tubing but may be acceptable for casing materials when not permanently exposed to the CO2 stream. UNS S41426 (S13Cr) material needs special considerations for CCS application due the presence of some localized corrosion when exposed to a high saline water phase. UNS S31803 (22Cr) could be suitable for a less severe environment including additional testing, whilst UNS S32760 (25CrS) presented good corrosion behavior and is suitable for the application.

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Material Selection For Storage Tanks – Life Cycle Cost Analyses

Product Number: 51322-17505-SG

Author: Sandra Le Manchet, John Grocki

Publication Date: 2022

$20.00

This paper will provide recent corrosion data for stored chemicals. Duplex stainless steel corrosion curves obtained in nitric, sulfuric, phosphoric acids as well as several kinds of waters will be provided. In addition, atmospheric corrosion data obtained after 15+ years of sample exposures in several geographic areas will be shown. These results will be compared to those obtained with other materials commonly used for the construction of storage tanks.

AMPP Conference Papers

Association for Materials Protection and Performance