This paper summarizes the results of a laboratory testing program to evaluate stress corrosion
cracking (SCC) susceptibility of carbon steel in fuel grade ethanol (FGE) per ASTM D4806,
synthetic ethanol blends simulating FGE, and butanol. Biologically obtained butanol has been
proposed as an alternative to ethanol. This study compares the two for their potential to induce
environmental cracking. The tests results include both fracture mechanics and slow strain rate
tests for the determination of crack growth rates, threshold stress intensity for SCC and
conventional SSR ratios as an indication of SCC. In these test conditions, butanol was less prone
to promote SCC of steel than fuel-grade ethanol.
KEYWORDS: Fuel grade ethanol, stress corrosion cracking, ethanol SCC, carbon steel, slow strain rate, fracture toughness, crack growth rate.