Systematic approaches for evaluating flow accelerated corrosion (FAC) are desired before
discussing application of countermeasures for FAC. Firstly, future FAC occurrence should be
evaluated to identify locations where a higher possibility of FAC occurrence exists, and then, wall
thinning rate at the identified FAC occurrence zone is evaluated to obtain the preparation time for
applying countermeasures.
Wall thinning rates were calculated with the coupled models of static electrochemical
analysis and dynamic double oxide layer analysis. Anodic current density and electrochemical
corrosion potential (ECP) were calculated with the static electrochemistry model based on an Evans
diagram and ferrous ion release rate determined by the anodic current density was applied as input for
the dynamic double oxide layer model. Some of the dissolved ferrous ion was removed to the bulk
water and others precipitated on the surface as magnetite particles. The thickness of oxide layer was
calculated with the dynamic double oxide layer model and then was applied as input for the
electrochemistry model. It was confirmed that the calculated results of the coupled models resulted
good agreement with the measured ones.
Keywords: flow accelerated corrosion, corrosive conditions, mass transfer coefficient, oxygen,
electrochemical corrosion potential, wall thinning rate