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03036 CORROSION UNDER INSULATON NEW APPROACHES TO COATING & INSULATION MATERIALS

Product Number: 51300-03036-SG
ISBN: 03036 2003 CP
Author: Mike J. Mitchell, Akzo Nobel
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Corrosion of steel under damaged or incorrectly installed thermal insulation is a common problem in many process plants. Over the past years a large range of solutions have been investigated, including protective coatings for the pipes from zinc silicates to special coal tar epoxies, to various types of sophisticated protective cladding for the insulation. Work and results will be given from tackling this problem from two directions, firstly to develop new coatings which will give performance under wet insulation and will resist temperatures up to 230ºC, with novel experimental inorganic products looking suitable for 300ºC-400ºC. The alternative approach has been to develop an epoxy syntactic foam, capable for use at operating temperatures up to 150ºC, and also giving protection to corrosion atmospheres and mechanical abuse. Standard test methods have not been available for this work and has necessitated the development of test methods which can reproduce observed failures. Key Words: Inorganic, Insulation, Epoxy Phenolic
Corrosion of steel under damaged or incorrectly installed thermal insulation is a common problem in many process plants. Over the past years a large range of solutions have been investigated, including protective coatings for the pipes from zinc silicates to special coal tar epoxies, to various types of sophisticated protective cladding for the insulation. Work and results will be given from tackling this problem from two directions, firstly to develop new coatings which will give performance under wet insulation and will resist temperatures up to 230ºC, with novel experimental inorganic products looking suitable for 300ºC-400ºC. The alternative approach has been to develop an epoxy syntactic foam, capable for use at operating temperatures up to 150ºC, and also giving protection to corrosion atmospheres and mechanical abuse. Standard test methods have not been available for this work and has necessitated the development of test methods which can reproduce observed failures. Key Words: Inorganic, Insulation, Epoxy Phenolic
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