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Corrosion Under Insulation (CUI) is a well-known industrial problem that has been plaguing asset owners for decades. CUI presents one of the costliest corrosion factors for Oil and Gas, petrochemical and general processing industries and can result in unplanned shutdowns, maintenance, repairs or even explosions while in service. Due to the risk factors present, many methods to prevent CUI have been adopted, trying to find best practices to minimize the risk of potentially catastrophic events caused by CUI.
Third Generation Polysiloxane (TGPS) ambient curing CUI mitigation coatings have been used in the petrochemical industry for over five years. These coating technologies have demonstrated positive results in lab testing as well as both shop and field application for asset management in elevated temperature, cryogenic and cyclic applications across a wide range of service temperatures. TGPS coatings have also demonstrated effective use of a two-step (primer-insulation) CUI mitigation system when compared to traditional (CUI coating-fibrous or granular insulation-cladding) systems.
Third Generation Polysiloxane (TGPS) ambient curing CUI mitigation coatings have been used in the petrochemical industry for over five years since the “third generation” concept was introduced at NACE Corrosion 2017. These coating technologies have demonstrated positive results in both shop and field application for asset management in elevated temperature, cryogenic and cyclic applications across -196 to 650o C/ -321 to 1200o F operational temperatures. TGPS coatings have also demonstrated effective use of a two-step (primer-insulation) CUI mitigation coating approach operating up to 400o C/750o F, when compared to the traditional (CUI coating-fibrous insulation-cladding) systems.
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Polysiloxane is an inorganic compound with stability vs. organic compounds. Inorganic formulation, elevated temperature polysiloxane coatings for CUI mitigation, true air dry, weather resistance without baking, ultra-high-build spray-on insulation.
Laboratory testing of polysiloxane based materials confirms much higher temperature tolerances than acrylic spray-on products and insulation performance nearly equal to traditional block, batt and mat-type insulation materials.