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Cobalt (Co) - Chromium (Cr) based alloys are known for exhibiting a superior combination of corrosion resistance, erosion resistance, galling resistance, and high temperature strength. They have found a wide variety of applications in automotive, aerospace, chemical and biomedical applications. They are frequently known as the Stellite† grade of families (ex: Stellite† 1, Stellite† 6, Stellite† 12, Stellite† 21, etc.) and are broadly classified into the Co-Cr-Mo-C and the Co-Cr-W-C systems. The relatively high Carbon (C)and Tungsten (W) containing (Co-Cr) alloys are mostly used for their high wear properties.
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Additively Manufactured Alloy UNS N07718 (AM 718) has been increasingly adopted for components in oilfield applications. AM 718 fabricated using laser powder bed fusion (LPBF) has demonstrated not only excellent mechanical performance, but also promising capabilities in critical services such as sour or hydrogen-generating conditions. In oilfield applications, it is generally felt that AM 718 should comply with API standard 20S4, and align with the requirements for wrought 718 in API 6ACRA.
AM brings significant benefits in better performance, inventory management, and lifecycle cost reduction to the Oil & Gas industry. Both manufacturers and users are working towards AM qualification and standardization in order to realize and sustain these benefits. Starting at the product level, the goal is to ensure the product is sound in its form, fit, and function, and free from macroscopic (surface, sub-surface, internal) anomalies deleterious to its performance. Product qualification is supported by a foundational metallurgical or AM material qualification.1