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Plant maintenance engineers continually search for new and improved ways of providing corrosion protection in their highly demanding environments. Structural steel is used throughout various applications including pipe racks, building components (beam and column configurations), reactor platforms, and signage, etc. Coatings systems have traditionally been the choice of providing corrosion protection for both steel and concrete substrate.
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This paper provides an objective review of the life cycle costs of zinc-rich coating systems used in moderate industrial exposure environments. The coating systems include conventional inorganic/organic coatings, galvanizing, and thermal sprayed metal coatings (metallizing). Service life and installation cost data from previous studies is used to calculate the life cycle costs over a specified design life of an industrial structure.