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Design of waterborne acrylic and styrenated acrylic resins for metal protection requires balancing a multitude of often competing properties. One classic example is attempting to maintain hardness and block resistance while simultaneously reducing the volatile organic content (VOC) demand of waterborne paints. During a recent new product development project, another recurring tradeoff emerged – attempting to deliver a robust adhesion profile while maximizing corrosion resistance.
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Internal linings used for corrosion protection often have to perform under severely corrosive environments. One major concern regarding coating performance is the negative effect of soluble salts on the steel substrate at the time of lining application, particularly for higher temperature lining applications. These salts impact the ability of the applied coating systems to protect the steel in several ways including osmotic coating blistering, promotion of under-film metallic corrosion and lining disbondment.
International standards, both ISO and ASTM, require that the attributes exhibited during an adhesion test are recorded as part of the results. What are these attributes, how should they be recorded and what value are they to the inspector and applicator in assessing the reason for failure? This paper looks at all these questions and asks should we be going further than we do in defining the mode of failure.