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Alloy tubes used in petrochemical processing reactor systems are often subjected to oxidizing conditions in high temperature steam such as during de-coking cycles. A new class of heat resistant austenitic cast alloys are being developed that are designed to form protective oxides of alumina.
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In the war on corrosion and wear, maintenance repair engineers will be hard pressed to find a plating material as strong as chrome. It has high hardness, high lubricity, low wear resistance, and maintains some of its hardness even after being exposed to high temperatures. However, there’s increasing pressure to find an alternative to this material due to the worker safety and environmental issues it presents. Regularly, hard chrome is electroplated where it is needed using a plating solution containing chromium trioxide. Chromium trioxide is registered with both REACH(1) and the EPA(2) as carcinogenic, mutagenic, and teratogenic.
A Sulfuric Acid Alkylation [SAA] unit in a refinery converts olefins and butane to high octane alkylate using highly concentrated sulfuric acid as a catalyst. The function of this Sulfuric Acid Regeneration [SAR] unit is to regenerate spent sulfuric acid from alkylation process into clean sulfuric acid of 99.2% concentration, which is then recycled back into the SAA unit. The process of SAR can be classified in to following four steps:
• Formation of SO2 by the decomposition of Spent acid and combustion of H2S.• Cooling and Purification of the SO2• Conversion of SO2 to SO3• Absorption of SO2 in H2SO4
High temperature sulfidation (or sulfidic) corrosion of steel by sulfur species in crude oil has long been known to damage refinery equipment. Corrosion engineers have been using prediction curves derived from field corrosion data to estimate rates of sulfidation corrosion. However, a significant inaccuracy is often encountered in these estimations because of the extensive diversity in molecular structures of sulfur compounds in crude oils.