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A Corrosion Control Plan was developed for a Debutanizer Overhead System, which had suffered from high corrosion rates and multiple leaks. This paper will outline the efforts undertaken and conclude with the Corrosion Control Plan, developed to enhance reliability and availability of the unit and mitigate corrosion damage.
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A review of the issues in the implementations of Risk Based Inspection (RBI) system for refineries and petrochemicals - to simplify and harmonize corrosion loops (as captured on Process Flow Diagrams (PFDs)) and corrosion circuits as captured in piping and instrumentation diagrams (P&IDs).
Refinery operations, characterized by significant process complexities, have traditionally remained as a domain where accurate asset integrity and life prediction have been difficult to achieve. Such difficulty stems from the need to characterize and manage corrosion across different critical process units and parameters; quantifying corrosion has thus become a key factor in ensuring asset integrity, and absence of appropriate corrosion management strategies has often been the cause of some of the most destructive and expensive corrosion failures. Managing corrosion in refineries is a complex task, given the engineering intricacies associated with the processes and operations.