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Optimization of High Solids Self-Leveling Epoxy Floor Coatings

High solids epoxy self-leveling coatings are among the most widely used for industrial flooring due to their excellent performance, including aesthetics, durability, and chemical resistance. Epoxy self-leveling floorings are 2K systems consisting of an epoxy resin with fillers and additives and an amine based curing agent. The two part formulations are mixed and then spread over pretreated concrete surfaces, with minimal troweling or smoothing, to give excellent surface properties.  

Product Number: 51220-280-SG
Author: Eric Ripplinger, Yanmin Zhong
Publication Date: 2020
Industry: Coatings
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High solids epoxy self-leveling coatings are among the most widely used for industrial flooring due to their excellent performance, including aesthetics, durability, and chemical resistance. Epoxy self-leveling floorings are 2K systems consisting of an epoxy resin with fillers and additives and an amine based curing agent. The two part formulations are mixed and then spread over pretreated concrete surfaces, with minimal troweling or smoothing, to give excellent surface properties.  This paper describes the optimization of epoxy self-leveling floor formulations to give coatings with excellent aesthetics, fast return to service, an application window down to 13 °C, with good compressive strength and durability performance. The epoxy self-leveling coatings have low VOC levels (< 50 g/L) and the preferred formulations contain no alkylphenols. This paper covers part-A formulation development and testing with different epoxy curing agents.

High solids epoxy self-leveling coatings are among the most widely used for industrial flooring due to their excellent performance, including aesthetics, durability, and chemical resistance. Epoxy self-leveling floorings are 2K systems consisting of an epoxy resin with fillers and additives and an amine based curing agent. The two part formulations are mixed and then spread over pretreated concrete surfaces, with minimal troweling or smoothing, to give excellent surface properties.  This paper describes the optimization of epoxy self-leveling floor formulations to give coatings with excellent aesthetics, fast return to service, an application window down to 13 °C, with good compressive strength and durability performance. The epoxy self-leveling coatings have low VOC levels (< 50 g/L) and the preferred formulations contain no alkylphenols. This paper covers part-A formulation development and testing with different epoxy curing agents.

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