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A new and versatile waterborne solid epoxy resin dispersion with good flexibility and improved shear stability is presented. When this binder is used, high performance metal primers can be formulated without the use of anti-corrosion pigments. This is highly desirable since the toxicological effects of zinc phosphate and other zinc-based salts are causing environmental concerns.
A new and versatile waterborne solid epoxy resin dispersion with good flexibility and improved shear stability is presented. When this binder is used, high performance metal primers can be formulated without the use of anti-corrosion pigments. This is highly desirable since the toxicological effects of zinc phosphate and other zinc-based salts are causing environmental concerns. Low VOC 2K metal primers formulated with this new resin provided equal or better corrosion resistance when compared to commercially available, higher VOC waterborne and solventborne paint systems. Additionally, by using specific formulation techniques, it is also possible to use this epoxy resin to formulate durable concrete floor coatings with VOC contents below 50g/L, meeting the strictest VOC requirements in certain parts of USA while maintaining good performance properties and ease of applications for contractors and do-it-yourselfers (DIYers).
A two-year FHWA one-coat study was launched in November 2006 to evaluate various commercially available coating materials that can be applied as one-coat systems to new steel bridges. Seven one-coat systems, a 3-coat and a 2-coat control were selected and tested in three outdoor environments.
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Two coatings were developed for the intended purpose of maintaining steel sheet pile at the waterfront. The new splash zone coatings are free of VOC’s and HAP’s thereby providing a more environmentally friendly alternative to the standard coal tar epoxy system. The new coatings are also more abrasion and impact resistant and applied at more than twice the thickness of coal tar epoxy. All of these factors add up to an anticipated service life of 3 to 4 times that of coal tar epoxy leading to reduced life cycle costs.
Compares the accelerated corrosion performance of an alkylated phenolic polyamine cured epoxy coating applied to abrasive blasted steel (NACE 1/SSPC-SP5) to the same application on substrates allowed to rust.