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Novel Testing Methodology of TwoCoat and Three-Coat Systems for Steel Bridge Structures

Novel Testing Methodology of TwoCoat and Three-Coat Systems for Steel Bridge Structures
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Departments of Transportation currently use the conventional three-coat system as the predominant choice for the corrosion protection of steel bridge structures. Eliminating one step in the coating process could potentially save time and cost associated with lane closures and traffic control costs. This research paper evaluates several two-coat systems based on the zinc-rich primer and polysiloxane top coat technology. 

Product Number: 51218-163-SG
Author: Elias Toubia
Publication Date: 2018
Industry: Coatings
$0.00
$20.00
$20.00

Departments of Transportation currently use the conventional three-coat system as the predominant choice for the corrosion protection of steel bridge structures. Eliminating one step in the coating process could potentially save time and cost associated with lane closures and traffic control costs. This research paper evaluates several two-coat systems based on the zinc-rich primer and polysiloxane top coat technology. All samples were conditioned and coated in a state-of-the-art, climate-controlled paint booth, simulating common field environmental conditions (ENCON) (ENCON 1: 25 °C/50% RH, ENCON 2: 10 °C/40%RH, and ENCON 3 :32°C/80% RH). Accelerated weathering tests were performed on 435 coated samples (scribed and un-scribed). Regardless of the ENCON considered, the performance of the two-coat system is very comparable to the three-coat system. This coating technology offers much improved performance with quicker set time and better adhesion to steel structures. Considering its durability and ease of application, this two-coat system can be attractive to other public and private agencies to enhance and extend the service life of steel structures.

Departments of Transportation currently use the conventional three-coat system as the predominant choice for the corrosion protection of steel bridge structures. Eliminating one step in the coating process could potentially save time and cost associated with lane closures and traffic control costs. This research paper evaluates several two-coat systems based on the zinc-rich primer and polysiloxane top coat technology. All samples were conditioned and coated in a state-of-the-art, climate-controlled paint booth, simulating common field environmental conditions (ENCON) (ENCON 1: 25 °C/50% RH, ENCON 2: 10 °C/40%RH, and ENCON 3 :32°C/80% RH). Accelerated weathering tests were performed on 435 coated samples (scribed and un-scribed). Regardless of the ENCON considered, the performance of the two-coat system is very comparable to the three-coat system. This coating technology offers much improved performance with quicker set time and better adhesion to steel structures. Considering its durability and ease of application, this two-coat system can be attractive to other public and private agencies to enhance and extend the service life of steel structures.

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