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Evaluation Of Copper Catalytic Effects In Cable Insulation Polymers

This paper summarizes work performed to evaluate a phenomenon that can occur in electrical cable insulation polymers during the aging process. This phenomenon, the copper catalytic effect, occurs because of diffusion of copper ions from the conductor into the insulation polymers during the aging process. In this research, the copper catalytic effects observed in cross-linked polyethylene, cross-linked polyolefin, and ethylene propylene rubber insulation subjected to thermal accelerated aging at both 120˚C and 130 ˚C were evaluated. In addition, the insulation polymers from cables removed from service in operating nuclear power plants were also evaluated to determine if this effect is prevalent for naturally aged materials. The results acquired from this work were used to characterize the copper catalytic effects observed in these polymers, analyze how this phenomenon affects the degradation process of the materials, and determine the impact that the copper catalytic effect has on condition monitoring data acquired during the aging process.

Product Number: ED22-17260-SG
Author: Trevor Toll, Casey Sexton, Codi Ferree, Patrick Ward
Publication Date: 2022
$20.00
$20.00
$20.00

When performing accelerated aging of electrical cables, witness samples are often used to represent how insulation polymers will age in the normal cable configuration. During the aging process, condition monitoring tests are performed on the witness samples to evaluate changes that occur in the polymer’s properties. Ideally, the insulation materials will exhibit similar aging characteristics under both accelerated and natural aging conditions. However, due to the impact of accelerated aging on the degradation processes of the polymer, the witness samples may not accurately represent the behavior and properties of the insulation when aged in a normal service environment.

When performing accelerated aging of electrical cables, witness samples are often used to represent how insulation polymers will age in the normal cable configuration. During the aging process, condition monitoring tests are performed on the witness samples to evaluate changes that occur in the polymer’s properties. Ideally, the insulation materials will exhibit similar aging characteristics under both accelerated and natural aging conditions. However, due to the impact of accelerated aging on the degradation processes of the polymer, the witness samples may not accurately represent the behavior and properties of the insulation when aged in a normal service environment.