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Development of a Water Ballast Tank Coating Monitoring System

Inspection of ballast tanks and enclosures is generally performed using traditional methods such as
visual inspection and non-destructive evaluation (NDE) techniques. However, it is common for these
methods to often be labor intensive and limited by physical restrictions that prohibit access to certain
areas. Further, the evaluation of the coating condition is heavily dependent on the inspector, and the
quality of the data gathered is varying.

Product Number: 51323-19320-SG
Author: Anders W. B. Skilbred, Kevin Farinholt, Erik Risberg, Fritz Friedersdorf
Publication Date: 2023
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Inspection of ballast tanks and enclosures is generally performed using traditional methods such as visual inspection and non-destructive evaluation (NDE) techniques. However, it is common for these methods to often be labor intensive and limited by physical restrictions that prohibit access to certain areas. It is also challenging to plan for maintenance activities before the vessel has entered drydock due to limitations for inspections at sea or during short port calls. Further, the evaluation of the coating condition is heavily dependent on the inspector, and the quality of the data gathered is varying. It is the asset owner or the class society responsible for the inspection that owns the inspection reports, hence the assessment of the in-service performance of the ballast tank coating is not readily available for the supplier of the coating. Accordingly, there is a desire to transition to embedded technologies that provide monitoring capabilities that can capture the onset, and monitor the evolution of damage in an autonomous manner and preferably to detect coating degradations before extensive corrosion has developed.


This paper presents the capabilities and limitations of a candidate sensor system to identify and characterize the location and severity of defects and degradation of water ballast tank coatings.

Inspection of ballast tanks and enclosures is generally performed using traditional methods such as visual inspection and non-destructive evaluation (NDE) techniques. However, it is common for these methods to often be labor intensive and limited by physical restrictions that prohibit access to certain areas. It is also challenging to plan for maintenance activities before the vessel has entered drydock due to limitations for inspections at sea or during short port calls. Further, the evaluation of the coating condition is heavily dependent on the inspector, and the quality of the data gathered is varying. It is the asset owner or the class society responsible for the inspection that owns the inspection reports, hence the assessment of the in-service performance of the ballast tank coating is not readily available for the supplier of the coating. Accordingly, there is a desire to transition to embedded technologies that provide monitoring capabilities that can capture the onset, and monitor the evolution of damage in an autonomous manner and preferably to detect coating degradations before extensive corrosion has developed.


This paper presents the capabilities and limitations of a candidate sensor system to identify and characterize the location and severity of defects and degradation of water ballast tank coatings.