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Comparing Stress Corrosion Cracking Initiation Times of Sensitized 304 Stainless Steel in KOH And LiOH Primary Water Chemistries with High Levels Of Dissolved Oxygen

The testing described in this paper is part of a wider initiative by the Electric Power Research Institute (EPRI) to perform a due-diligence assessment to support possible application to plants and demonstrate the use of potassium hydroxide (KOH) in western Pressurized Water Reactors (PWRs). Lithium hydroxide (LiOH) is used in the primary coolant loop of PWRs to modify the pH of the coolant water. LiOH is most commonly used as the alkalizing substance as 7Li is already present in the water
chemistry as a by-product of the neutron reaction with boron (10B). To reduce the risk of accelerated corrosion of the Zircaloy fuel cladding material, there is an upper limit of 3.5 ppm for 7Li, although standard starting chemistry is typically 2 ppm. The amount of lithium is subsequently reduced during operation as the required level of boron is reduced due to fuel burnup through the fuel lifecycle.

Product Number: ED22-18341-SG
Author: Stuart Medway, Peter Chou, David Tice
Publication Date: 2022
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A due diligence program has been performed to investigate the use of potassium hydroxide, in place of lithium hydroxide, as a pH modifier in the primary circuit of a pressurized water reactor. As part of this program, a series of stress corrosion cracking (SCC) initiation tests have been performed on sensitized 304 stainless steel in oxygenated primary coolant chemistry conditions, as may be present in occluded
locations such as canopy seals. The relative SCC initiation performance in standard LiOH primary water chemistry with high levels of dissolved oxygen has been compared with the molar equivalent in KOH chemistry. Testing was performed on cylindrical, actively loaded tensile specimens with in-situ DCPD monitoring to measure times to initiation. In the standard primary water conditions, but with high levels of dissolved oxygen (500 ppm), both tests progressed to initiation relatively quickly, with SCC initiation occurring in less than 100 hours. The times to initiation for sensitized 304 stainless steel in this environment were similar for the lithium- and
potassium-based chemistries.

A due diligence program has been performed to investigate the use of potassium hydroxide, in place of lithium hydroxide, as a pH modifier in the primary circuit of a pressurized water reactor. As part of this program, a series of stress corrosion cracking (SCC) initiation tests have been performed on sensitized 304 stainless steel in oxygenated primary coolant chemistry conditions, as may be present in occluded
locations such as canopy seals. The relative SCC initiation performance in standard LiOH primary water chemistry with high levels of dissolved oxygen has been compared with the molar equivalent in KOH chemistry. Testing was performed on cylindrical, actively loaded tensile specimens with in-situ DCPD monitoring to measure times to initiation. In the standard primary water conditions, but with high levels of dissolved oxygen (500 ppm), both tests progressed to initiation relatively quickly, with SCC initiation occurring in less than 100 hours. The times to initiation for sensitized 304 stainless steel in this environment were similar for the lithium- and
potassium-based chemistries.