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Application of Mechanical Integrity for Facilities Regulated by 49 CFR 192 & 193

Linear anomalies were discovered during construction activities near to the DC-ERW long seam weld of a 20-inch natural gas pipeline. Magnetic particle testing and phased array ultrasonic testing were applied to characterize the anomalies. Pipe samples were removed from the pipe for additional destructive laboratory analysis. Laboratory analysis included visual assessment, X-ray computed tomography, cryo-fracture, cross-sectioning, metallographic analysis, and scanning electron microscopy. Inspection and testing results indicated that the anomalies were consistent with roller contact marks introduced during pipe manufacturing and did not show evidence of time-dependent growth. Representative anomalies were evaluated using a Failure Assessment Diagram to provide an additional level of assurance. All flaws were found to be acceptable in accordance with general application of API 579 Part 9, Level 2.
Product Number: 51324-21134-SG
Author: Luke Jain; Lee Vest; Rick Gonzales; Alex Hudgins; Ransom Stamps
Publication Date: 2024
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