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09028 Coatings Failures in Plants and Industrial Environment

Picture for 09028 Coatings Failures in Plants and Industrial Environment
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Product Number: 51300-09028-SG
ISBN: 09028 2009 CP
Author: Mohammed Al-Sonidah and Oluwatoyin A. Ashiru
Publication Date: 2009
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Protective paintwork is an important item in construction and maintenance operations in industrial plants. A properly selected and applied coating system will reduce the rate of corrosion and therefore the costs associated with corrosion. In industrial plants, coating failures may occur if incorrect coating material is used or the materials are poorly applied. Coating failures may appear during application, during drying/curing, or after a certain period of service life. There are many reasons why coatings fail and it requires a lot of experience to find the exact cause. In this paper, case studies of coating failures that were experienced in industrial plants will be presented showing how the varied causes of failure were established as well as the remedial actions that were undertaken. The goal is to demonstrate how to specify the most cost effective coating systems and application procedure for various requirements in plants.

Keywords: Protective paintwork, coating selection, corrosion under insulation, coating failures, coating deterioration
Protective paintwork is an important item in construction and maintenance operations in industrial plants. A properly selected and applied coating system will reduce the rate of corrosion and therefore the costs associated with corrosion. In industrial plants, coating failures may occur if incorrect coating material is used or the materials are poorly applied. Coating failures may appear during application, during drying/curing, or after a certain period of service life. There are many reasons why coatings fail and it requires a lot of experience to find the exact cause. In this paper, case studies of coating failures that were experienced in industrial plants will be presented showing how the varied causes of failure were established as well as the remedial actions that were undertaken. The goal is to demonstrate how to specify the most cost effective coating systems and application procedure for various requirements in plants.

Keywords: Protective paintwork, coating selection, corrosion under insulation, coating failures, coating deterioration
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Industrial and marine protective coating systems are most commonly applied without incident and perform as expected over their anticipated service life. However, occasionally, a coating system will fail prematurely, for unexpected reasons, and with expensive consequences. This paper addresses those unexpected failures and provides reasons and remedies for such occurrences.
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