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In 1987, a corrosion review of oilfield flowline and pipeline networks in the United Arab Emirates concluded that pitting corrosion had occurred and that Microbiologically Influenced Corrosion (MIC) was a possible contributor to the corrosion observed. In response to this finding, a comprehensive MIC mitigation and monitoring strategy was put in place. The strategy covered both the production pipelines and also the seawater injection flowlines. For almost 20 years, the high rates of corrosion initially determined have been controlled to acceptable levels and the pipelines and flowlines continue to meet operational performance specifications. In particular, the control of MIC groove corrosion in subsea water injection flowlines is highlighted, given the frequency of reports of failures due to grooves in other seawater injection flowlines around the world. Chemical biocides have been applied to control bacterial growth and activity and regular cleaning pigs introduced to minimise deposits.
MIC-causing microorganisms were investigated in a 16” diameter and 9.6 km long injection water pipeline. Nitrate was added to the water and pigging debris from the pipeline showed that both sulfate-reducing bacteria (SRB), nitrate-utilizing bacteria, and methanogens were present in numbers of 105 – 106 cells/g.
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This paper pertains to a study of an API 5L X-60, Carbon steel, injection water pipeline, which failed prematurely in 4 years after commissioning due to under-deposit corrosion. A detailed study was carried out to investigate the failure causes.