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Cold Spray (CS) is a solid-state deposition repair method that deposits 1-50um powder particles onto a substrate. A compressed gas acts as carrier to accelerate the particles through a converging-diverging nozzle to the substrate at supersonic speeds. Critical impact velocity is the velocity that is required to achieve sufficient bonding. CS process parameters as well as powder properties can be adjusted to achieve such velocities. The type of carrier gas will also change the spray velocity. Helium has the lowest molecular weight which allows for higher gas and particle velocity upon impact.
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