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The nut and bolt thread protector system is a patented, ultraviolet stabilized polyethylene thread protector, which seals nut and bolt threads in pressurized grease to effectively prevent corrosion and provide protection against physical damage.
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This paper begins with a brief discussion of essential properties of all pipeline coatings, and a listing of multi-layer systems designed to meet specific needs. It then focuses on special considerations regarding application parameters for multi-layer systems that use fusionbonded epoxy as the primer.
Two large scale problems with three layer polyolefin (3LPO) coatings are discussed here and possible reasons for the failures. Lessons learned and recommendations for future usage of such coatings are provided.
Jerrycans made of a high density polyethylene (HDPE) were filled with E85 and biodiesel and then exposed to temperatures of 20 °C (68°F) and 40 °C(104°F) for 5 years to study the interaction between HDPE and permeation barriers.
A polyethylene unit experienced a gas leak within a high pressure tube and shell heat exchanger. Failure analysis revealed that the tube wall loss was beneath residual deposits. Preventative measures and improvements in inspection & cleaning procedures are discussed.
This paper looks at one major water and wastewater municipality with an established system for external corrosion control. Details of their systematic approach, how it developed and is applied, are included.
Coating repair guidelines for carbon steel and galvanized electric transmission structures coated with polyurethanes, urethane, coal tar, epoxy, coal tar epoxy, and cold-applied tape.
HISTORICAL DOCUMENT. This NACE standard test method describes a reliable measuring methodology for determining the gouge resistance of coating systems used on buried ferrous metal pipelines.
Shielding of cathodic protection (CP) by disbonded coatings is considered a “worst case scenario” for external corrosion in the pipeline industry. It has been hypothesized that if coatings were partially permeable to CP, the imbalance between cathodic and anodic reactions would induce a high pH environment under disbonded coatings and that would impede corrosion. However, direct experimental evidence of this process has been limited. Moreover, this line of reasoning is often inversed incorrectly assuming that the only reason for the presence of a high pH environment under disbonded coatings is their partial permeability to CP current.
The recent development of an electrochemical self-validating technique to measure the relatively small ionic currents that could permeate through defect free coatings has shed a new light on the topic. It has been found that most of the commercial pipeline coatings tested in unaged conditions present a CP shielding behavior. Accelerated hydrothermal ageing of fusion-bonded epoxy (FBE) coatings was performed to study the effect of water absorption. Ageing resulted in major plasticization, which increased the conduction of CP current through FBE coatings. However, FBE seems to be partially permeable to H+ and/or OH-, which reduces its ability to form and retain a high pH environment under disbonded coatings. In conjunction, these results thus indicate the extremely limited capability of commercial pipeline coatings to prevent corrosion in case of disbondment.