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Application of sour linepipes has expanded toward severe sour environment regions including higher H2S partial pressure conditions. In 2013, actual sour gas pipeline failure occurred due to SSC (Newbury et al., 2018). One of the possible root cause of SSC was assumed to be a formation of hard spots in asurface region of steel. Fairchild et al. investigated and proposed three hard zone formation mechanisms including carbon contamination, dual phase microstructure and heat transfer variation in a recent paper (Fairchild et al., 2019; Newbury et al., 2019).
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The manufacturing and field experience of high strength low alloy (HSLA) steel plates produced by Thermo-Mechanical Controlled Process (TMCP) are well defined in industry standards and literature. The TMCP method consists of a well-prescribed rolling pass schedule followed by accelerated cooling that leads to a fine-grain microstructure with the desired mechanical properties of the produced plates.Quite recently, this TMCP process resulted in detrimental local variations with hidden hardness variations on pipe ID, so-called Local hard Zones (LHZ).