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Requirements for corrosion protection for new large offshore wind farms are extended to 25 years’ maintenance-free service lifetime. Therefore, ISO 12944 is being updated. To bring down construction cost for offshore wind, initiatives have been taken to industrialize the coating application process and use standard components.
Back in 1991 the first offshore wind asset was constructed in Denmark near the coastline from Vindeby (which means windy city). This asset comprised 11 foundations with a capacity of 0.36 MW each. Since then; the offshore wind industry has been booming, and projects are becoming bigger and bigger in size (capacity), number of foundations per site and further and further offshore.
Cathodic protection (CP) is routinely applied to the external surfaces of offshore wind turbine monopile foundations to minimize corrosion. When the monopile internals are free-flooding, and therefore also exposed to oxygenated seawater, again, cathodic protection may be applied. In cases of unplanned water exchange through cable entry seals, a small additional surface area, in a gap between the seal and the ‘cable entry hole’ through the steel monopile is then exposed to flowing seawater. Cathodic protection calculations were undertaken to assess whether protection (either applied externally or externally and internally) could penetrate into the small gap and prevent corrosion.
The paper provides a review about the corrosion and corrosion protection of offshore wind energy devices (OWEA) with a focus on the support structure. Firstly, special features resulting from location and operation of wind energy devices offshore are being discussed. This includes the definition of a load collective. Secondly, types of corrosion and corrosion phenomena are summarized in a systematic way.
To categorize the level of corrosion internally in uncoated offshore wind turbine structures a combinationof different online monitoring systems has successfully been utilized combining findings from onlinecorrosion monitoring, continuous water level monitoring and online water quality monitoring.
Offshore wind farms are important contributions to the growing need for the generation of renewable energy. The number of offshore wind farms is growing, and multiple projects are under planning and construction around the world. One key element for a profitable and sustainable operation of offshore wind farms is that the installations are protected with the most cost-effective corrosion protective solution for the entire lifetime of the offshore wind farm. In practice, this means that today’s projects are planned with an estimated lifetime of a minimum of 35 years without major maintenance of the corrosion protective solution. To achieve this it is instrumental that the entire lifetime cost is considered when a corrosion protective solution is selected.