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Quality Assurance (QA) paint testing is an important obligation of any paint manufacturer and/or end user. Each year, hundreds of batches slotted to be applied on US Army Corps of Engineers (USACE) hydraulic steel structures around the country are submitted to be tested at the Engineering Research Development Center, Construction Engineering Research Laboratory, Paint Technology Center (ERDC-CERL-PTC). A significant fraction of those samples fail.
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The intent of the nuclear supplement to the relevant SSPC QP contractor certification programs is to certify contractors and paint shops to perform work in and for nuclear facilities that require an enhanced level of quality assurance / quality control requirements and nuclear safety culture awareness for surface preparation and painting activities. SSPC will expand the current QP certification to include the assessment of capabilities of SSPC certified firms to provide coating services to the nuclear power industry based on ANSI and ASTM standards as well as NRC guidelines.
In the oil and gas industry there is information on current fundamental training for contractors and certification programs that cover industry standards and practical aspects of selecting, specifying and using coatings safely, effectively and economically to protect structures in harsh oil and gas atmospheric environments. These certification programs are for both inspectors and contractors that provide quality assurance/quality control on industrial coating projects. Once implemented with a properly well-written specification for a specific substrate (steel, metal, previously coated), ensures a quality project for the owner.
Over 30 percent of the 607,000 bridges in the FHWA National Bridge Inventory have steel superstructures. Most of those are protected from corrosion damage by thin film coatings or paints. Those coatings have a finite life in relation to the steel they protect. Over time, they degrade, eventually requiring repair or replacement. When selecting this type of superstructure for a bridge, the operating agency incurs an obligation to maintain the coating on the steel to protect it from corrosion to obtain its full service life.
Transmission Tower and Pole Painting can be a challenge for the owner, their inspection staff, and the contractor. Transmission Structure painting also requires a specialized skill set which leads to worker safety, protection of owner’s equipment, surface preparation options, material selection, quality control / quality assurance documentation and the cost effectiveness of the project.