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97350 FURAN FLARE PIPING RUPTURE ANALYSIS

Picture for 97350 FURAN FLARE PIPING RUPTURE ANALYSIS
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Product Number: 51300-97350-SG
ISBN: 97350 1997 CP
Author: Olavo C. Dias
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A 12 inch (305mm) diameter FRP piping section containing Furan resin disintegrated after four years of service in a vapor relief system. External inspection of the flare stack conducted just three months earlier revealed no obvious problems. Also, during the ensuring period, there were no upsets in temperature, pressure or process operations. A detailed investigation determined that excessive mechanical stresses at the unsupported 45 degree elbow joints led to strain corrosion and subsequent crumbling of the FRP material. The remainder of the piping and flanges were in good condition. Steps necessaty to minimize future problems and the need for industry wide design, inspection and maintenance guidelines are discussed. Keywords: FRP, Furan, strain corrosion, suppotis, flare stack, inspection, Furfuryl alchohol, Fiberglass reinforced plastics
A 12 inch (305mm) diameter FRP piping section containing Furan resin disintegrated after four years of service in a vapor relief system. External inspection of the flare stack conducted just three months earlier revealed no obvious problems. Also, during the ensuring period, there were no upsets in temperature, pressure or process operations. A detailed investigation determined that excessive mechanical stresses at the unsupported 45 degree elbow joints led to strain corrosion and subsequent crumbling of the FRP material. The remainder of the piping and flanges were in good condition. Steps necessaty to minimize future problems and the need for industry wide design, inspection and maintenance guidelines are discussed. Keywords: FRP, Furan, strain corrosion, suppotis, flare stack, inspection, Furfuryl alchohol, Fiberglass reinforced plastics
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In any operating facility, the integrity of flare or relief lines should always be closely maintained, as it is one of the most important safeguards during plant upsets or emergency conditions. The most common damage mechanism in acid flare lines is acid gas dew point corrosion”. Corrosion in such systems is often dependent on fluid stagnation, especially in the presence of acidic water, during idle conditions.
The intent of this paper is to shed light on the efforts done in a gas treatment facility to identify different root causes that impacted or accelerated Acid Gas Dew Point Corrosion. These included design deficiencies, equipment integrity, and process challenges. Moreover, the paper provides findings and recommendations to avoid the occurrence of similar events in acid flare lines.
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97348 SERVICE LIFE PREDICTION OF FIBERGLASS REINFORCED PLASTICS CORROSION RESISTANT EQUIPMENT (BY MONITORING WHILE IN SERVICE TO DETERMINE ANY DETERIORATION OR DAMAGE TO THE CORROSION BARRIER)

Product Number: 51300-97348-SG
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