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Picture for Technical Review on the Existence of Type B (Alumina) Inclusion at Hot Steel Making Process
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Technical Review on the Existence of Type B (Alumina) Inclusion at Hot Steel Making Process

Product Number: MPWT19-15601
Author: Yasser S. Al-Subhia, Mishal M. Al-Ashrahb*
Publication Date: 2019
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It is well known in the hot rolled steel making business that nonmetallic inclusions play critical
role in defining steel performance. The objective of this paper is to study laminations that were
detected via Phased Array UT system in X60MS Class-C High Frequency Welded Pipe intended for
offshore application. The linear intermittent laminations appear along the pipe and adjacent to
the weld seam from both sides at a width of 30 to 40 mm with various depths. Technical review
was carried out on 5 available pipes, pertaining to the same heat of the original pipe identified
earlier with lamination, through model experiments; both on the laboratory and on the industrial
scale. At the beginning, depth and distribution of detected laminations were analyzed by manual
UT mapping using normal beam probe. Metallurgical analysis via Energy Dispersive X-ray (EDX)
was carried out on three samples to determine the chemical composition as well as the
morphology of the lamination. The type of inclusion which turned out to be type B (Alumina-
Al2O3) inclusion was identified by evaluating EDX results using Method A per ASTM E45. As it is
a pure material based incident, failure analysis was carried out by the steel maker to identify the
associated root causes from process control prospective and the appropriate preventive
measures to avoid reoccurrence. Eventually, the applied quality control measures during
manufacturing process of HFW pipes, represented in the deployment of UT systems, were
reviewed to identify the reason behind missing such important defect before pipes are being
shipped to the client.

Picture for Techniques for Inspecting Wall Thickness Metal Loss of Pipelines under Nonmetallic Sleeves
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Techniques for Inspecting Wall Thickness Metal Loss of Pipelines under Nonmetallic Sleeves

Product Number: MPWT19-14377
Author: Hatim Alhamdan, Fadhel Al Asfoor, Aziz Rehman, Rashed Alhajri
Publication Date: 2019
$0.00

Composite repairs have been applied to pipelines and piping systems for structural reinforcement after external corrosion. Such repairs may consist of glass or carbon fibers embedded in a matrix of epoxy. Typically, these repairs are hand applied using either wet lay-up systems or prefabricated rolls of composite sleeve. In some applications, pipeline continued corrosion growth under composite repairs were reported using Inline Inspection (ILI) which raises a concern about the integrity of the metallic piping under composite repairs. When continued corrosion is detected by ILI, a difficulty is typically faced due to the inability to measure pipeline remaining thickness under such repairs. To resolve this challenge, this paper will discuss multiple inspection and corrosion monitoring techniques for metal loss under composite repairs. To measure the pipeline wall thickness due to internal corrosion, one or more of the three (3) Non-Destructive Testing (NDT) technologies namely; Dynamic Response Spectroscopy (DRS), Multi-skip Ultrasonic (MS-UT) and digital radiography were evaluated and found capable. To monitor for external corrosion, a scheduled visual inspection of the composite repair would be the first inspection step. If the composite repair appears to be intact then the visual inspection would suffice and the repair should be acceptable to its design life. If the original defect is external corrosion and a scheduled visual inspection of the composite repair shows damage to the composite repair then inspection to assess the integrity of the substrate must be used before permanently fixing the composite repair. For this scenario, digital radiography or MS-UT are recommended to assess the condition of the substrate

Picture for Tensile Adhesion: Specifying the Test? Specify the Test Instrument!
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